Kemet International Ltd
About us
Providing solutions to precision finishing challenges for over eighty years, Kemet Lapping and Polishing Machines, Ultrasonic and Solvent Cleaning Systems and FPI lines are fully supported with Fine Diamond and Conventional Abrasive Slurries & Pastes, Application Support Products and Aqueous Chemical Cleaning Fluids.
Kemet also offer a range of over 30,000 deburring/grinding/polishing tools, accessories and consumables for precision engineers and a complete programme of cutting, mounting, grinding, and polishing consumables and machines for Metallographic, Spectroscopic and Geological sample preparation and analysis.
Free Process Trials are available to determine your optimum lapping, polishing and cleaning routes.
Products & services
Aqueous Ultrasonic Cleaning Fluids/Machines
Kemet International Ltd leads the way in precision lapping and polishing technologies, providing advanced solutions to achieve precise geometries and finishes. The company recognises that maintaining this level of precision is crucial, which is why they have formed strategic partnerships with the world's foremost manufacturers of ultrasonic cleaning equipment and aqueous-based cleaning fluids. Kemet's product range includes the Finnsonic modular industrial ultrasonic cleaners, available in a variety of sizes ranging from 40 to 160 litres, complete with rinse tanks, hot air dryers, filtration, and transport systems. For specific applications, Kemet can design and manufacture complex systems ranging from large single tanks to fully automated mass production systems. Additionally, Kemet offers a range of robust bench-top cleaners, ranging from 5 to 30 litres. All of Kemet's cleaners are designed for use with aqueous detergents, which are more environmentally friendly and produce stronger ultrasonic cavitation action than solvents. Kemet also provides biodegradable cleaning fluids from NGL Cleaning Technology, offering over 300 standard cleaning fluids with neutral, alkaline, or acid types. Kemet's technical specialists are available to provide free trials to establish the perfect solution for each customer's unique cleaning challenges. By working with Kemet International Ltd, customers benefit from having a single supplier for both technical and practical support, making it easier to maintain a high standard cleaning cell. Kemet's strategic partnerships, countrywide technical sales representatives, internal technical team, and after-sales/service departments are committed to providing comprehensive support to their customers. If you require assistance or advice on a cleaning challenge, do not hesitate to contact Kemet International.
Bench Top Spherical Lapping/Polishing Machine
Introducing the KemiSphere II, a cutting-edge Bench Top Spherical/Ball Polishing Machine designed to revolutionise the process of lapping and polishing spherical forms. This compact and versatile machine offers exceptional precision and efficiency, making it the ideal solution for various applications in spherical lapping. The KemiSphere II is engineered to achieve unmatched roundness and a flawless mirror finish of better than 5μm. It excels in both matching two spherical forms together and individually lapping and polishing spherical components. By replacing labour-intensive hand lapping methods, this advanced machine significantly enhances productivity and consistency in spherical lapping tasks. The KemiSphere II's intuitive HMI allows for storing component-specific programmes with customisable settings, including drive speeds, sweep angles, process times, and pressures. This precise control ensures repeatable and accurate lapping processes. Kemet offers process validation and optimisation through their advanced testing labs, ensuring all enquiries are addressed prior to purchase. The result is a pre-programmed machine tailored to specific applications. Equipped with three motors with independent variable speed control, a Siemens PLC and HMI system, and a pressure application system, the KemiSphere II ensures unparallelled performance and flexibility. Its compact benchtop design makes it a practical addition to any workshop engaged in spherical lapping. The KemiSphere II excels in processing parts up to 100mm in diameter, providing a cost-effective and consistent method for achieving a wide range of surface finishes on different materials. To simplify machine settings, it offers a manual and jog facility along with a single-button process start. With its CE marking and fully guarded construction featuring interlocks, the KemiSphere II prioritises safety without compromising functionality.
Ultrasonic Mould Cleaners: Corus Range
Injection Mould Ultrasonic Cleaner, designed specifically for efficient maintenance cleaning in various applications. This advanced cleaning system features independent modules, each capable of performing washing, rinsing, and drying stages. By placing multiple units side by side, users can create a streamlined assembly line. Additional components such as storage tanks, filtration systems, Ergo Station, and chain hoists can be seamlessly integrated to enhance the system's capabilities. The Corus HD Ultrasonic Cleaner is designed for cleaning tools and moulds. Its modular design allows users to create an assembly line with multiple units for washing, rinsing, and drying. The cleaning process includes a two-step tank system: ultrasonic wash with immersion rinsing or hot passivation. Optional hot air dryers ensure effective drying. The tank dimensions of the Corus HD are tailored to accommodate standard injection mould sizes. During the cleaning process, the cleaned parts can be placed in the tank using either a wash basket or a lifting beam. Both the wash baskets and lifting beams are compatible with the standardised tank designs, ensuring seamless integration. Additionally, users have the flexibility to expand the system with storage tanks, filtration systems, Ergo Station, chain hoists, and other complementary components. When handling moulds, the lifting beams match the cleaning machine's dimensions and weight capacity. Operators can easily lift and transport the moulds using a separate hoist (not included). The wash tank has supports designed for the lifting beam and can bear the mould's weight. During the cleaning process, the chain hoist can be detached and the lid securely closed. In the quick rinse and passivation stages, the lifting beam is supported by the hoist. Control devices for temperature, treatment time, and start/stop functions are conveniently located on the front panel of the tanks.
Fluorescent Penetrant Inspection (FPI)
Kemet, a leading provider of precision surface finishing solutions, has introduced Fluorescent Penetrant Inspection (FPI) systems to its portfolio of non-destructive-test (NDT) inspection equipment. FPI is commonly used in the aerospace and medical industries as a reliable and efficient method for detecting surface defects in components without causing damage to them. Kemet's latest FPI systems come with state-of-the-art process control capabilities that guarantee excellent batch-to-batch consistency, process safety, and batch traceability within the pre-defined parameters. The FPI systems have been meticulously designed and constructed to meet the exacting standards of the ASTM E1417 FPI, which is a widely accepted industry standard in the aerospace and medical sectors. Kemet provides a variety of FPI systems that can be customised with a combination of manual and automated operations to optimise and simplify NDT inspection procedures. The integrated waste water handling and extraction systems are available as options to generate cost savings on process chemicals, labour, and energy consumption. These FPI systems have been supplied to various industries for inspecting airframe components, turbine blades, and medical implants, as well as smaller manual systems for less critical parts. An intelligent combination of automation and manual handling can significantly reduce labour requirements, while an adjustable layout can provide a small footprint. Kemet offers a diverse selection of FPI systems that cater to varying requirements, encompassing flexible manual roll track spray lines with a small physical footprint, as well as fully automated roll conveyor immersion lines that facilitate high-capacity, mass production via dipping penetrant application. These systems come equipped with a "Dust Storm" developer chamber and integrated pre and post-wash features, streamlining the inspection process.
Hardness Testers
Achieving accurate and efficient metallographic specimen preparation is essential to unlock the full potential of your hardness testing. The precision and quality of metal samples depend heavily on the methodology used in hardness testing. Hardness testing is an integral part of various applications, including research in universities, production of automotive and aerospace components, and assessment of coatings and case hardness treatments. Thus, it becomes imperative to ensure the quality and reliability of the end products by determining the hardness of materials accurately. However, with a wide range of hardness testing machines available in the market, it becomes perplexing to choose the right one that best fits the requirement. Additionally, the cost of purchasing a hardness tester can be considerably higher than a complete suite of sample preparation equipment and consumables. To simplify the hardness testing process, it is crucial to follow the ISO and ASTM standards that regulate the calculation of sample hardness and calibration of the testing unit. Keeping this in mind, Kemet is delighted to announce the launch of its Duroline series of hardness testers. These benchtop hardness testers are designed for Vickers and Knoop measurements and come with an integrated 22” full HD multi-touch monitor. The user-friendly N-sure software package offers automatic multi-measurement options when coupled with the automated x/y stage. Moreover, the software includes built-in CHD, EHT, and NHT measurement functions for accurate results and can generate test reports automatically. The Duroline series of hardness testers is suitable for a wide range of applications, including material testing laboratories and smaller component production quality assurance departments. The range of models available can accommodate test loads from HV0.01 to HV30, making Duroline hardness testers ideal for testing small precision parts, thin materials, or wire coatings.
Spectroscopy Sample Preparation Equipment
Spectroscopy sample preparation of metals and materials have become more and more important because of the rapid development and improvement of both software as well as OES and XRF devices during the past few years that shifts the detection limit for trace analyses. It is crucial to have the sample properly prepared.The sample needs to be both representative, homogeneous and with an even surface in order to eliminate factors that can influence the results.
Deburring Tools
Kemet has been supplying Xebec ceramic abrasive stones for several years, which has earned a solid reputation in the market. The Xebec deburring polishing brushes have been developed to polish both ferrous and non-ferrous materials, eliminating cutter marks and improving surface roughness on top surfaces, sides, inner diameters, and channels. These brushes employ a patented ceramic fibre technology that delivers substantially superior grinding power, consistent performance, and excellent surface finish compared to conventional deburring methods. The Xebec ceramic fibres are composed of 500 to 1000 fibres that act as cutting edges, making them the only brushes made entirely of ceramic fibres in the world. This unique material provides higher grinding power, consistent performance, and finer surface finish. The self-sharpening tips offer superior grinding capability, while the end-to-end solid abrasive rod material guarantees consistent performance. Unlike other materials such as brass wire, steel wire, and abrasive-impregnated nylon brush filaments, the Xebec fibre rod retains its shape even after repeated use, leading to consistent performance. The Xebec ceramic fibre brushes deliver unparalleled grinding power, consistent cutting performance, and zero deformation. This advancement in CNC deburring and polishing is a significant breakthrough for various industries, including Aerospace, Automotive, Energy, Medical, and Production Manufacturing. Implementing Xebec deburring tools into the manufacturing process can increase productivity, decrease cycle times, and enhance repeatable dimensional component accuracy. Kemet has a team of technical experts available in the UK to assist with manufacturing needs and provide efficient and cost-saving solutions for production. To discover more about the benefits of using Xebec ceramic technology for deburring and polishing, reach out to Kemet today.
Solvent Cleaning machines
Introducing the KP Modified Alcohol Solvent Cleaning Machines, an advanced solution for sustainable material waste recovery. These machines, compatible with modified alcohols, provide several benefits to optimise operations. With minimal solvent loss, they offer cost savings and reduce environmental impact. By utilising distillation, separation, and filtration methods, contaminants are efficiently eliminated, enabling oil reuse and economical disposal or reuse of swarf and particles. Introducing the advanced KP Modified Alcohol Washing Machines, featuring state-of-the-art technology for exceptional cleaning performance with environmental safety in mind. These cutting-edge systems utilise a comprehensive vacuum treatment cycle to thoroughly clean finished products while preventing the release of hazardous substances. By combining spray, basket rotation, aqueous cleaning, modified alcohol hydrocarbons, hydrocarbons HFE, and ultrasonic technologies, these machines effectively remove stubborn contaminants, leaving your products pristine and ready for use. Versatility is a key feature of these machines, as they can work with a wide range of materials, including AVP, AVZ, PR 80, 16CrNi4, 16Cr-Ni4Pb, 18CrMo5, 42CrMS4, Aluminium 11s, Brass, Stainless Steel Aisi 303, ETG 88, ETG 100, PVC, Teflon, Ergal, and various copper, bronze, and cast-iron alloys. The KP Modified Alcohol Washing Machines find ideal applications in precision mechanics, automotive, heat treatment, oleodynamic components, springs, moulded components, fashion accessories, jewellery, watches, furniture components, medical and dental equipment, cookware, cutlery, and electronics. Experience the power of Kleen Power Technology and enjoy the benefits of enhanced efficiency, reduced waste, and sustainable practises in your operations. Call Kemet on +44(0) 1622 755287 or email Sales@Kemet.co.uk to arrange cleaning trials, so Kemet can ascertain the perfect cleaning approach for you.
Diamond Paste
Kemet Diamond Paste and Kemet Diamond Compound are available in a variety of packaging options, ranging from 5g, 10g, 20g, 50g, and 100g tubes, up to larger 1kg containers. The innovative Applikator system ensures precise dispensing of the diamond compound, eliminating waste and preventing any leakage from the syringe. Additionally, diamond paste is offered for specialised applications in Metallography. For ease of use, Diamond Compound Applikator Sticks are also available in both Monocrystalline and Polycrystalline forms, eliminating the need for spatulas or manual application techniques. Each Kemet diamond paste is formulated as a blend of high-quality diamond powder, carefully graded for both size and concentration within a specially designed chemical carrier. These pastes feature mono or polycrystalline diamond particles that are meticulously sorted by a cutting-edge vision system to ensure uniform grain size. The precision sorting guarantees consistent performance, as every diamond grain is exactly the same size. The chemical carriers used in these pastes are tailored to meet the specific demands of various applications, providing a comprehensive range of products suited to different materials and application methods. This ensures optimal results for a wide array of industrial processes.