Nordell
About us
Nordell is a leading independent UK plastics injection moulding and design refinement company based on the South Coast. Engineering-led and technically-driven, we help businesses turn ideas into precision plastic products that deliver real, long term value.
We offer agile production at scale, combining advanced injection moulding with tooling, ISO Class 7 cleanroom manufacturing, assembly and product refinement. Whether supporting small batch projects or full scale production, our expert team delivers with speed, precision and the highest standards.
What sets Nordell apart is our ability to scale without losing the personal touch. We provide trusted advice and practical guidance, helping clients grow, improve efficiency and innovate while onboarding new or existing manufacturing requirements with zero downtime.
Visit the Nordell team on Stand D310 to explore our capabilities and discover how we can support your next manufacturing challenge. We look forward to welcoming you.
Products & services
Plastic Injection Moulding
We help product innovators turn great ideas into high-performance plastic components, made in Britain and built for progress. Nordell provides precision plastic injection moulding services for engineers, designers, and manufacturers who need speed, reliability, and sustainability without compromise. From our 40,000 sq ft facility in Worthing, West Sussex, we support customers locally across Sussex, Hampshire, Surrey, and London, as well as partners throughout the UK and worldwide. Whether you’re developing a new concept, refining tooling, or scaling production, we work as an extension of your team to deliver results that last. Our mould shop operates as a cleaner, more controlled environment than conventional injection moulders. This disciplined approach to material handling, machine bay cleanliness, and process control reduces contamination, improves clarity, and enhances the cosmetic and technical performance of every part we produce as standard. Contact our team today to learn more about our plastic injection moulding services.
Assembly & Finishing
Nordell provides complete and part-assembled plastic components, bringing every stage of production together under one roof. Our in-house assembly and finishing teams manage sub-assemblies, ultrasonic welding, cleanroom builds, and final packing, delivering consistent quality and full traceability from moulding through to dispatch. By integrating design, moulding, and assembly, we help customers reduce handling, shorten lead times, and maintain absolute control over cost and quality. Contact our team today to see how we can help with your product assembly and finishing needs.
ISO 7 Cleanroom
Nordell’s ISO Class 7 Cleanroom provides a certified, tightly controlled production environment for components where cleanliness, precision, and regulatory compliance are essential. Designed for medical, pharmaceutical, diagnostics, electronics, and aerospace applications, our cleanroom delivers consistent, high-quality moulding for parts that cannot risk contamination. Located within our 40,000 sq ft facility in Worthing, West Sussex, the cleanroom integrates advanced filtration, environmental monitoring, and high-speed electric moulding presses, ensuring stable, repeatable production at medium and high volumes. Contact our team today to learn more about our cleanroom services.
Tooling and Toolmaking
Nordell's comprehensive tooling services cater to every phase of your project, ensuring precision and efficiency. Our state-of-the-art facilities and experienced team are dedicated to providing tailored solutions for all your tooling needs: - Modular Tooling: Flexible solutions that can be quickly adapted to meet specific project demands while maintaining high quality and reducing costs. - Rapid Prototyping: Accelerate the development process with fast prototyping that helps refine designs and test functionality before full-scale production. - Tool Manufacturing: Utilise our advanced manufacturing capabilities to create durable and precise tools, ensuring optimal performance in production environments.
Design for Manufacture (DFM)
Design for Manufacture is a widely overused and commonly misunderstood activity that time-served manufacturers like Nordell can bring to a product design, resulting in significant time and cost savings. With recent advancements in FEA software and 3D printing, designs can reach a far more mature state prior to placement for tender with the manufacturing sector. Although these advancements have their place, increasingly, when interrogated for manufacture, changes are needed which are both costly in monetary terms, and vitally, can cause project delays. Nordell has a proven track record of speedily understanding your requirements, the performance attributes required from your new products and making time and cost saving suggestions from the first consultation.
Quality Assurance
At Nordell, quality isn't just a promise; it's a relentless pursuit of excellence. We embrace a culture of continuous improvement across all areas of our business. Our team is dedicated to meticulously controlling the product manufacturing process while constantly seeking enhancements. We understand that our clients, partners, and the community at large rely on the products we manufacture. Read about our quality control below, and feel free to contact our team to find out more.
Bespoke Logistics Options
Nordell supports customers in 13 countries and 4 continents, with 40% of our work exported. We delivers to countries including South Korea, China, the Czech Republic, the USA, Germany, France and, of course, the UK. Local, direct distribution can be completed using our Nordell-owned fleet of delivery vehicles, providing a maximum payload of 10 pallets per delivery. This model offers a very cost-effective and easy delivery solution. We have scheduled delivery routes across the week. However, we are happy to discuss frequency and delivery day solutions that meet your requirements. For International delivery and delivery outside of our local area, we work with Logistics providers such as DHL and FEDEX that can arrange distribution to your destination of choice.
Sustainable Polymers
With 25+ Bio, Green and recycled material options, we made a test mould tool to provide designers with functional test pieces to support material selections.
News
Injection moulding with Renewable Bio-Materials
Thinking about switching a current plastic part to a renewable Bio material alternative? See Nordell a UK technical plastics injection moulder on stand D310.
Nordell Expands Capabilities with the Arrival of Our First Two-Shot Moulding Machine
We’re proud to announce the arrival of our first Two-Shot Moulding machine, a significant milestone in Nordell’s ongoing investment in advanced manufacturing technology.
Premiering Our People; See What Makes Nordell Unique
Our new corporate video has arrived and it captures the essence of what makes Nordell unique. It's a look inside our world, showing the people, expertise and innovation that drive us forward.
Innovative Modular Tooling and Overmoulding Solutions
At Nordell, we constantly innovate to deliver smarter, faster, and more cost-effective solutions for our clients.
Nordell 2025: A Year of Progress, Resilience, and Exceptional People
As we approach the end of 2025, we're reflecting on the hard work and determination shown by our teams during what has been a challenging year for the industry.