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Broxton's powder coating process is renowned for its durability and quality finish. Our best-in-class powder coating facility, which opened in 2018 with a £1 million investment, sets the standard for UK subcontractors. Equipped with world-class application technology from GEMA and process plant from TD Finishing, our facility features a three-stage iron-phosphate pretreatment that thoroughly cleans and phosphates parts prior to paint application. Efficient drying and stoving ovens ensure parts are properly dried and fully stoved, resulting in a durable, high-quality finish. Our 100-meter conveyorized line effortlessly handles significant volumes of metal parts throughout the clean, paint, and stove process. With six reciprocators and two manual touch-up stations, we offer a large capacity for mid to high volume painting. Our parts are programmed for efficient and repeatable paint applications, supported by a powder recycling system with an ultrasonic sieve that reduces powder usage by 45%. Our expert paint team ensures the highest quality applications, upheld by rigorous preventative maintenance and 5S practices to support Right First-Time application. Every part undergoes 100% inspection, and we use high-quality powders to further optimize paint finish.

Aluminium powder coating and surface treatments for bonding If you are looking for a dependable powder coating partner who cares about your business outcomes, you are in the right place. Getting to know you and your products is at the heart of what we do. Through building a close working relationship with you we can be responsive to your business needs – helping you to keep the promises you have made to your customers. Why choose Powdertech powder coating for aluminium Your project becomes our focus You will have our support from design and prototype stage through to full production volumes with a technical, consultative and practical approach. You will benefit from our experience which covers small complex components to extrusions four metres in length, and specialist tasks such as masking. We take pride in our work and have a strict quality control regime for pre-treatment and coating systems as you would expect from a Syntha Pulvin® Approved Applicator. Exceptionally high standards of service We use high performance powders and the latest automatic powder coating spray equipment to ensure a consistent finish. We regularly invest in new equipment and facilities. Your metal will be pre-treated and coated to an exceptionally high standard and we go beyond that - our expertise extends to developing new pre-treatments and powder coatings for unique applications. Powder coating plant capacity You can send us low-volume, fast turnaround prototype parts as well as tightly controlled production components. Our facility can process small, fragile aluminium and magnesium components, as well as accommodating sections up to 4 metres long. We have a pilot line facility for development work, prototype testing and scale-up validated to two automated production lines.

We have recently installed two new 2m square RDM Box Ovens in the powder coating area as well as having purchased two new Air flow Powder coating booths. Our highly skilled full-time paint sprayers ensure that components are prepared and painted to a quality normally expected from a bespoke component rather than a production batch. A third new RDM Box Oven is located in our Wet spray area. Like our powder coat area, the wet spray area is enclosed and sectioned off from the rest off the factory to avoid contamination, this is well ventilated and filtered to preserve the environment. Our sprayers have 65 years of combined experience.

We provide powder, wet paint and silk screening within our turnkey sheet metal and fabrication engineering solutions. Our fully automated powder paint coating includes pre-treatment areas, drying ovens, powder painting booths and stoving ovens.

Operating two powder lines over two sites.

Powdertech Surface Science has underlined its commitment to sustainability and eco-friendly practices through achieving ISO 14001 certification, approved by LRQA. ISO 14001 is more than a certification; it’s a reflection of our values and a driving force behind the continuous improvement of our systems. Together, we are building a greener and a more sustainable future.

• LFH and Zero Halogen • Custom short runs • Mechanical and Flexible Custom and specialist flexible cables, that are perfect for prototypes, pre-production cables and ongoing production requirements.

We have a choice of system types including benchtop and rackmount, to meet a range of installation and display needs. All system types include an integrated 8 channel current sensor power supply. Power analyzer systems have slots for TRION-POWER modules for high voltage and current measurement and other TRION modules for additional inputs including torque, speed, vibration, CAN. All chassis have onboard data storage and can display data in real time as well as replay data. USB, LAN, HDMI and RS-232 interfaces are standard. Test bed integration options include LAN interfaces as well as CAN, CAN-FD, EtherCAT for system automation.

Nitto Kohki have a wide range of pneumatic and electric tools designed primarily for surface preparation applications. These include grinders, sanders, drills, reciprocating files and saws, needle scalers and chamfering machines.

A proven solution for the protection, strengthening and bundling of wires, cables and flexible pipe systems. PPS expandable braided sleeving is made of lightweight but tough 0.22mm polyester monofilaments of the highest quality and tensile properties. This expandable braiding product provides excellent mechanical protection, with a continuous operating temperature of -50°C to +150°C and a resistance to most chemicals. PPS can be used in hostile environments and is suitable for all industries. The push back expansion effect of this product enables a few sizes to cover a wide range of applications. PPS readily expands which makes installation efficient even over large diameter transitions and around bends. Once installed it retracts to conform to the application shape resulting in a smooth, close fitting sleeve.

Our public practical training courses, known commonly as our 'C' courses, are designed to include a good balance of theory and hands-on practical training in assembly, inspection and rework and repair of PCB's/PCBA's and cable and wire harnesses.

Premixed and frozen resins are a convenient and reliable solution for your production line. PMF refers to the blending, packaging and freezing of two component resin/catalyst systems. Our expert team will mix, degas, weigh and package the two-component system, before flash freezing the contents at -78.5°C. The end user will then simply thaw and dispense when required, using the PMF package with total confidence. The pre-mix frozen resin product will be shipped in dry ice and must be stored in a freezer with a temperature of -40 °C. Full instructions for handling, thawing and storage will be provided to customers. For further information visit our website at this link: https://www.ellsworthadhesives.co.uk/services-2/pre-mixed-frozen-resins/