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We offer a full turnkey manufacturing solution for customers. From simple enclosures to complete box build assemblies consisting of multi-level cable assemblies, printed circuit boards (PCB’s), hardware & inspection & testing. Over the years our team have acquired a wealth of expertise in working with PCB box build assemblies for a variety of applications.

Box Build services cater to a wide array of requirements, ranging from the simple task of placing a PCB assembly into an enclosure to more complex operations. At its most intricate, Box Build can involve installing firmware/software, crafting and fitting cabling, inspection, licensing, labelling, serialisation, connectivity and burn-in testing, and comprehensive functional testing. Determining the extent of external versus in-house assembly is a nuanced decision, balancing the optimal use of internal and external resources. While some cases are clear-cut, like a CEM pre-assembling an aircraft’s black box, others require careful consideration to decide the most efficient and logical approach. At DSL, we help our clients navigate these decisions, offering tailored Box Build solutions to meet their specific needs and ensure the best possible outcome for their projects.

At Fringe, we don't just assemble the PCB, we are also able to fully assemble your products to the point at which it can be despatched to the end user if required. With many years of experience building products ready for distribution, our team are capable of assembling anything from small plastic enclosures to larger scale metal cabinets and panel builds. Often products that require assembly into an enclosure, panel or chassis require some form of cable assembly to connect it to external sources, whether that be to another unit, a control panel, PC or mains power. Due to this demand, a dedicated workshop was created to cut, prepare, crimp and assemble many types of cable and wiring looms from very simple earth leads to more complex looms used for automotive testing products.

Complementing G&B PCB assembly services, we also offer sub and full product assembly service straight through to packing level. G&B feel that to add real value to the outsourcing process our customers need to be able to progress their deliveries to their end customers as quickly as possible. This provides final packaged and tested products, ensuring customers enjoy improved cash flow, reduced storage needs and purchasing management reduced by minimised stock holding.

Our contract manufacturing services include comprehensive box build assembly for OEMs. We handle product assembly and system integration, providing scalable, high-quality solutions.

PCBA being fitted within an enclosure as part of box build assembly.

Full Assembly Turnkey Solutions

Improve labour efficiencies by removing labour intensive repetitive box filling tasks. Our box & bag filling solutions can count or weigh product into boxes and provide enough box capacity to allow operators to tend to multiple machines, maximising your workforce.

At Design Packaging our plywood boxes and crates are the perfect packaging option for distributing products. It does not matter the weight or type of product; our boxes and crates will protect your goods during rough transportation, climate changes as well as long-term storage. A reason to choose this type of packaging solution is that you can optimise storage space in your facility; due to them having the ability to be stacked on top of each other, We can have them delivered to you either assembled or unassembled, all depending on your storage capacity.

Gem Cable Solutions skilled workforce is adept at engineering and the manufacture of custom made cable assemblies, electrical control boxes, harnesses, wiring looms and panels. Over many years we have manufactured a vast array of different assemblies for our high end customers. Our services include concept and engineering design, full material procurement, supply chain management, UK manufacturing and test to the highest possible level of workmanship all controlled by our AS9100 Quality Management System. We are also members of RISQS `Rail Industry Supplier Qualification Scheme’ formally known as Link Up. Contact GEM Cable Solutions today, your reliable UK manufacturer of quality custom cable harnesses, wiring looms, assemblies, control boxes and panels nationwide

• Mechanical protection • Thermal protection • EMI/EMC shielding Both wraparound and expandable products for protecting harnesses, hoses and pipes.

The new Branson GMX-W1 is an ergonomic wire splicing system that can splice cross sections of wires either in-line or pig-tail. A compact, light-weight design is ideal for use as a portable unit on wire harness assembly boards or table top. A state-of-the art capacitive touchscreen with user-friendly HMI allows operators to quickly and easily configure or recall splices, sequences or harnesses from memory.