
Complete plastic injection moulding and tooling solutions

Complete plastic injection moulding and tooling solutions

Complete Product Assembly
Flambeau Europe offers complete product assembly as part of our turnkey manufacturing service, providing a seamless solution from individual components to fully finished products. Our team combines precision, experience, and global sourcing capabilities to procure any additional parts needed to complete assemblies efficiently and cost-effectively. Whether assembling fluid tanks, engine shrouds, or plastic-to-metal conversions, we manage every step with meticulous attention to detail. Components are carefully integrated, tested for functionality, and prepared to meet customer specifications, ensuring that each assembly is ready for use or distribution immediately. Our assembly services also incorporate flexible branding and labelling options. Finished products can carry our own branded identity or adhere to customer-specific requirements, including barcoding, serialisation, and compliance labelling. This ensures products are fully traceable and ready for retail, industrial, or OEM applications. By managing complete product assembly in-house, Flambeau Europe reduces supply chain complexity, minimises handling, and accelerates time-to-market. Customers benefit from a reliable, end-to-end solution that integrates design, manufacture, and post-production processes under a single, consistent quality framework. ππ²π π―π²π»π²π³πΆππ: β’ Turnkey assembly: From individual components to finished products. β’ Global sourcing: Access to all necessary parts at optimal cost. β’ Brand flexibility: Support for customer labelling and branding requirements. β’ Quality assurance: Functional testing and inspection ensure reliability. β’ Streamlined process: Reduced handling and faster time-to-market.

Complex custom multicore cables made to solve your problems
Complex custom multicore cables made to solve your problems

Complex EB welded Gear Assy.

Complex EB welded Gear Assy.

Complex geomteries
Component examples

Component Procurement

Components & Accessories
ABUS offer a range of components & accessories. Please click the link to take a look via the link where you will find information on our own radio control system (ABURemote control), End carriages & wheel blocks, installation components, lighting and more.

Composite Alignment Nut - Mould Clamping
A Boneham original registered design. Please come and speak to a representative about our standard solutions for the composite manufacturing process.

Composite Materials
Part of our extensive range of semi-finished products and machined components made of composites and thermoplastics is our range of systems for composite materials. We are probably the only processor in the world to offer fibre reinforced plastics, laminated densified wood and laminated pressboard. As a system provider for composites, we accompany you throughout the entire design and production process of your products β’ from the engineering, β’ through bonding, screwing, painting and mounting β’ up to complete tailoring.

Composite Mould Solutions
For the alignment and fixing of composite moulds. - Nylon 66 dowel pins - GS serrated location bushes - Blind GS serrated location bushes - Soft GS serrated drill bushes - Knurled mould clamps - Short mould clamps - Slotted mould clamps - Ground shoulder bolts

Composite Video Cable Assembly

Compsite Tool Range
MACHINING MODERN COMPOSITE MATERIALS Without fraying of fibres and delamination For optimal component surface finish quality Clean cut edges β no delamination
2β4 February 2027
Farnborough International Exhibition Centre
2β4 February 2027
Farnborough International Exhibition Centre